By Being in Engineering Industry and being a leader in manufacturing Construction Equipment, calls for mammoth and advanced production unit. Spartan boasts of State-of-the-Art manufacturing facility at Bhiwandi on Mumbai-Nashik highway. It is fully equipped with world class equipments to manufacture an array of construction equipments & Fire Evacuation Lifts. It is spread across 5 acres with 1 lac Sq.ft. build-up Shed & Office. The production facility covers Fabrication, Production Assembly, Testing, R&D, Design & Development, Spares Management & Despatch.
Spartan aims at making a world class manufacturing plant. Spartan's Managing Director Dr Vikram Mehta is committed to make it happen. He visits various manufacturing plants across globe, he aims to implement the best practices at Spartan's Bhiwandi facility. This has given birth to "Operational Excellence Apex Committee". This committee is lead by the CEO, followed by Department heads of Production, Design, Quality, Stores, Purchase and more.
State of the art infrastructure
Spartan's State-of-the-Art manufacturing facility at Bhiwandi on Mumbai-Nashik highway is fully equipped with world class equipments to manufacture an array of construction equipments & Fire Evacuation Lifts. It is spread across 5 acres with 1 lac Sq.ft. build-up Shed & Office. The production facility covers Fabrication, Production Assembly, Testing, R&D, Design & Development, Spares Management & Dispatch.
Spartan follows sequence of processes to come up with a final equipment. Following are the brief processes which we follow:
We hold NPD (New Product Development) meetings, where each of HOD from various departments like design, production, marketing, customer care, etc. come together to discuss on various successful machines across the globe. Our design team participates exhibitions across India & globe to study the industry and machineries. This helps us to narrow down on a particular machinery which is appropriate to Indian site conditions. These machines are discussed and finalized during NPD meetings and sent to design team for further development.
Once this design is ready it is shared with production team to prepare a proto type.Once this proto type is manufactured it is tested in house and also at site to ensure smooth operations at all possible and critical conditions. After certain modifications and successful running of the equipment it is sent to production for mass manufacturing.
Production
Machine We use AMADA CNC Punching machine for all hoist sheet metal components. It has High rate of accuracy and consistent repeatability. It is easy to operate and any complex machining operations is also made easy.
GI sheet GSM120 grade is used for all sheet metal components and in addition to that PP powder coating is done on it which gives superior finish and longer life along with corrosion protection.
Horizontal Machining Centers (HMC) perform better in speed, accuracy and reliability. It’s high-speed, high-performance spindles feature supports us in achieving the speed and part quality that matter the most.
Structural Fabrication is done through fixtures to maintain uniformity and interchangeability. Fabrication is done through certified WPS (Welding Procedure Systems) welders.
Other important machining strengths
Surface treatment
All sheet metal and some structural parts go through 11 tank process and PP Powder Coating which gives superior finish and long life protection from corrosion.
Advantages of Powder Coating:
Powder coated surfaces are more resistant to chipping, scratching, fading, and wearing than other finishes.
Colors stay bright and vibrant longer.
Powder coating does not contain solvents which have pollutants known as volatile organic compounds (VOC's). It protects the environment.
The result is a uniform, durable, high quality with attractive finishing.
High quality RP Powder is used for Powder Coating
Hot Dip Galvanization
Hot Dip Galvanization
Most of structural component of hoist like mast, wall tie base frame carriage and cage base etc are hot dip galvanized with 80 to 100 GSM.
Galvanization is the process of applying a protective zinc to steel or iron in order to prevent rusting.
Zinc is extremely durable in all whether conditions.
Galvanized surface is scratch resistance and high in aesthetics.
Hard Chrome Plating
Hard Chrome plating is done as a technique of electroplating a thin layer of chromium onto a metal object. The chromed layer can be decorative, provides corrosion resistance, eases cleaning procedures, and increases surface hardness.
Hard Chrome Plating
Inspection & testing
Assembly Inspection
Confirms that all the components are visually inspected.
Proper assembly fitment & movement of components is done.
Feedback mechanism is followed directly from fitters.
If there is a problem in assembly, immediate corrective action
Flywheel Runout & Dynamic Balancing
100% Flywheel Runout
Inspection with Dial Indicator
100% Flywheel - Dynamic Weight Balancing
100% Noise Testing
100% Noise Testing Acceptance ≤ 80 db
100% Functional Testing
100% testing in Machines with
maximum Rod & maximum
Grade TMT Bar Cutting
Final Inspection
Functional & visual testing
Completeness of machine check according to BOM
inspection as per checklist
Inspection of Toolbox with Accessories
Check for proper quantity of required accessories.
Anti-rust is applied.
Confirms better aesthetic looks.
Confirms that the machine manual is included.
Confirms the packing list is duly checked & signed.
Fixtures
Advantages of In-House Fixtures:
Fixtures to be maintained identical fabrication dimension & geometry to make standard quality parameters as per drawing. Interchangeability fitment of mast with each other | Reduces time and efforts
Machine testing
Hoist Machine Testing
All the components duly fitted as per assembly drawing is confirmed.
Visual inspection of all the components are done.
Proper assembly fitment & movement of components are carried out.
Feedback mechanism is followed directly fitters level.
If there is problem in assembly at immediate corrective action is taken..
100% Machine Assembly, Performance, safety & Load Trail Inspection with calibrated load are carried out.
Electric Panel Testing
Proper tightening of all wires are confirmed.
All panel logics are checked properly
All hoist safety limit & sensor proper working is confirmed.
VFD parameter are entered properly as per motor make.
Drawing of electric wiring is placed in panel.
Quality control
